By David Visco
For a long time, 5S practitioners have struggled with precisely find out how to enforce and maintain a 5S software of their offices. whereas there are numerous books to be had at the association equipment advised via 5S, few offer easy-to-understand, step by step information on the right way to arrange and maintain winning 5S implementations. 5S Made Easy fills this need.
Written through a professional whose concentration for the decade has been not anything yet 5S, the e-book offers in-depth advice on how one can enforce and maintain all the 5S pillars―sort, set so as, shine, standardize, and sustain.
The booklet makes use of an easy-to-follow structure that used to be designed to be used in the course of 5S occasions. It offers colour pictures of real-world 5S strategies, together with ahead of and after photos from the sector. It additionally provides readers with on-line entry to all the types and records wanted for a good 5S application. all of the kinds and records are supplied in an simply editable layout to slot any operation.
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Additional info for 5S made easy: a step-by-step guide to implementing and sustaining your 5S program
Visual Management Make the Process Visible : Before Photos After Photos 5. 30 Example 2: 5S Communication Board (Courtesy of the VIP Group, Lake St. ) Set in Order and Shine ◾ 47 Set in Order: Summary of Steps ☐ Create your current state spaghetti diagram. ☐ Stand in a Circle Exercise. ☐ Discuss flow challenges with the team. ☐ Determine how and where to lay out your tools and equipment and get this step done. ☐ Conduct Shine while setting everything in order. ☐ Store unused 5S materials in the designated cabinet, shelf, room, and so on.
Estimated time to complete this step—3 hours. LESSONS FROM THE FIELD One company I worked with (a defense contractor you would surely know) had color standards; however, it was assumed that everyone knew what they were. During the initial tour, I asked, “Do you have color standards and if so are they posted? ” The customer responded, “Yes, we do have color standards. ” I suggested that they post these standards in various locations throughout the facility, as there is a lot to remember during the first day of orientation the least of which is what color to use for the work in progress (WIP).
Estimated value of items removed: $_______ Estimated square footage saved by removing the unneeded items? ft. Lessons Learned for Future Red Tag Events 1. __________________________________________________________________ 7. __________________________________________________________________ 9. com/ 5SMadeEasy) save your before and after pictures to the template and post the document on your 5S Communication Board. Next Step—Set in Order and Shine. During this step you will arrange the tools and equipment at point of use, arrange visual controls, and set up daily 5-minute 5S routines.